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In order to have an open RTD analytics system, Anadarko Petroleum Corporation decided to develop an in-house RTD analytics system based on a generic complex-event processing framework. The system consists of three subsystems: data acquisition, analytics, and a GUI front end. The open analytics system refers to a framework where various analytics modules can be developed in-house and added to the system, including physics based engineering models and data driven or machine learning models. It further refers to a generic real-time analytics system where the data acquisition layer is inter-changeable, and not limited to the RTD data. Currently in the analytics subsystem, several analytic modules are deployed or under development:
1. Drilling Activity Recognition module (online)
1.1. Real-time categorize the drilling activity every second (trip-in, trip-out, rotation drilling, sliding drilling et al. ); enable the real-time monitor of drilling operations.
1.2. Foundation for the remaining analytics modules.
2. Sliding Drilling Guidance module (online)
2.1. Automated directional calculations including motor yield and build rate needed to land as surveys are posted. Also, includes basic aggregation of actual second by second data.
3. Drilling Key Performance Indicators module (online)
3.1. Aggregation of second by second catergorized data into a “macro” state to provide general drilling KPIs.
4. Real-time Torque and Drag module (online)
4.1. Provides real-time information on downhole friction and hole issues as well as automatic casing monitoring. It helps make necessary adjustments to reduce the chance of stuck pipe event and damaged equipment and ensure casing integrity.
5. Rotational Drilling Guidance module (ready for deployment)
5.1. Learning the best drilling patterns from analog wells using machine-learning algorithm, generate the best drilling roadmap to guide the drilling of a new well.
6. Optimal Wellbore Trajectory Control module (under development)
6.1. Drilling automation: real time monitor the actual well path; propose a best well path back to plan well path once the actual well is deviated from plan well path
Within three months, the RTD analytics system with two analytics modules was built from scratch and placed online in production by a small team (one data scientist, one drilling engineer, two part-time developers). Currently the RTD system has four analytic modules. As time goes, more physics based engineering modules or machine learning modules will be added to the system as necessary. This real-time decision-support tool has been fully accepted by the business and has become a powerful tool for the whole drilling engineering team.